消防箱箱體生產(chǎn)線廠
- 作者:濰坊煒樺冷彎機械制造有限公司 2019-06-19 07:51 690
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:滾壓模具(軋轆):16組輥輪成型,均采用優(yōu)質(zhì)Gr12模具鋼,HRC達58~60o均采用精密數(shù)控機床加工,精度為6~7級,表面粗糙度達0.8 以上,成形尺寸精確,成形工件表面無劃傷。
.電控系統(tǒng):整條生產(chǎn)線采用集中控制,元件采用進口及國產(chǎn)上等優(yōu)質(zhì)產(chǎn)品,或由客戶指定,標準件元件采用臺灣品牌。設備電控元件的安裝符合國家規(guī)定,線號清晰。
述:該生產(chǎn)線主要由放料機、調(diào)平機、沖孔切斷機、輸送臺、成型主機、液壓折邊機、成品托料裝置、液壓系統(tǒng)、電氣控制部分及安全防護部分組成。
“煒樺冷彎”提供的電氣柜全自動冷彎成型生產(chǎn)線為定制化設備是國內(nèi)最早最專業(yè)制造配電柜外框一次成型設備,GGD電器柜骨架成型設備的公司之一,是建設部金屬結(jié)構(gòu)協(xié)會會員單位,是山東科技職業(yè)學院校企,所供設備都是按照國標來設計制造,無論是技術(shù)設計、加工工藝、制造精度、設備質(zhì)量在同行業(yè)中都有優(yōu)勢。
The automatic cold bending production line for electric cabinet provided by "Weibi cold bending" is the earliest and most professional one-time forming equipment for the outer frame of distribution cabinet in China. It is one of the companies of GGD electric cabinet skeleton forming equipment. It is a member unit of the Metal Structure Association of the Ministry of Construction and a school enterprise of Shandong Vocational College of Science and Technology. The equipment provided is designed and manufactured according to the national standard, regardless of technical design. Processing technology, manufacturing accuracy and equipment quality have advantages in the same industry.
配電箱生產(chǎn)線工藝流程:
Distribution box production line process:
帶鋼上料→鋼卷放料→材料校平→高精度伺服送料→多工位組合式伺服沖孔→高精度冷彎成型→切斷→折框→收料→電氣控制系統(tǒng)
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
1、高度的自動化程序,減少人工操作;
1. Highly automated procedures to reduce manual operation;
2、工作效率高,提高企業(yè)產(chǎn)能;
2. High working efficiency, improve enterprise productivity;
3、整個工藝的生產(chǎn)流程穩(wěn)定,提高產(chǎn)品的品質(zhì)和一致性;
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生產(chǎn),降低了企業(yè)生產(chǎn)成本。
4. Mass production reduces the production cost of enterprises.
帶鋼上料→鋼卷放料→材料校平→高精度伺服送料→多工位組合式伺服沖孔→高精度冷彎成型→切斷→折框→收料→電氣控制系統(tǒng)
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
生產(chǎn)線主要技術(shù)參數(shù):
Main technical parameters of production line:
材料規(guī)格:Q235冷軋帶鋼,鍍鋅帶鋼
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度:0.6→1.2mm(可定制)
Material thickness: 0.6 1.2mm (customizable)
生產(chǎn)速度:2只/分鐘
Production speed: 2 per minute
生產(chǎn)規(guī)格:箱體大?。?50*300--800*1000;(可定制)
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度:160/180/200/250(可定制)
Box depth: 160/180/200/250 (customizable)
電壓參數(shù):380V/415V,50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
氣源:0.5m3/Min;壓力為0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
齒輪油型號:18#齒輪油
Gear Oil Type: 18 # Gear Oil
軋輥材質(zhì):Cr12數(shù)控加工 ;淬火處理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驅(qū)動電機:變頻電機驅(qū)動
Driving motor: variable frequency motor drive
總電機功率:25kw
Total motor power: 25 kW
切斷模具材質(zhì): Cr12MoV
Cutting Die Material: Cr12MoV
傳動模式:齒輪箱
Drive mode: gearbox
切斷方式:液壓切斷
Cut-off mode: hydraulic cut-off
切斷尺寸公差:≤ ±0.5mm(長≤1000mm)
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系統(tǒng):觸摸屏人機界面操控
Operating System: Man-machine Interface Control of Touch Screen
電氣控制:三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空間: 20*2*3米(長×寬×高)
Coverage space: 20*2*3 m (length *width *height)
設備結(jié)構(gòu)及系統(tǒng)配置:
Equipment structure and system configuration:
概述:該生產(chǎn)線主要由放料機、調(diào)平機、沖孔切斷機、輸送臺、成型主機、液壓折邊機、成品托料裝置、液壓系統(tǒng)、電氣控制部分及安全防護部分組成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
成型主機:此生產(chǎn)線的主機機座采用100*100*3MM方鋼焊接,機架采用整體式固定牌坊,側(cè)板采用25mm鋼板,支承部分均采用優(yōu)質(zhì)臺灣軸承,進料采用滾輪式,出料采用扭動上下調(diào)節(jié),主機鋼性好,且結(jié)構(gòu)穩(wěn)定。
Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame adopts integral fixed archway, the side plate adopts 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the discharging part adopts torsion up and down adjustment, the main machine has good steel and stable structure.
B:滾壓模具(軋轆):16組輥輪成型,均采用優(yōu)質(zhì)Gr12模具鋼,HRC達58~60o均采用精密數(shù)控機床加工,精度為6~7級,表面粗糙度達0.8 以上,成形尺寸精確,成形工件表面無劃傷。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:傳動部分:是生產(chǎn)線成形動力的輸送部分,其動力由主電機到減速箱,再由減速箱通過齒輪傳送到主動輪上,主動輪通過過度齒輪傳動,使得上下軋轆同步轉(zhuǎn)動。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3.定長折彎部分:由定長裝置及折彎機構(gòu)組成。定長裝置是通過激光探頭結(jié)合編碼器定長,當板料走到定尺長度時,通過PLC控制折彎產(chǎn)品。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
4.托料架:此裝置在成型機的后面,根據(jù)產(chǎn)品長度的不同合理排布。
4. Bracket: The device is arranged reasonably in the back of the forming machine according to the length of the product.
5.電控系統(tǒng):整條生產(chǎn)線采用集中控制,元件采用進口及國產(chǎn)上等優(yōu)質(zhì)產(chǎn)品,或由客戶指定,標準件元件采用臺灣品牌。設備電控元件的安裝符合國家規(guī)定,線號清晰。
5. Electronic control system: The whole production line adopts centralized control. The components are imported and domestic high-quality products, or designated by customers. The standard components are made of Taiwan brand. The installation of the electronic control components of the equipment conforms to the national regulations, and the line number is clear.
操作系統(tǒng):觸摸屏
Operating System: Touch Screen
控制方式:PLC
Control mode: PLC
傳動模式:齒輪箱
Drive mode: gearbox
材料規(guī)格:Q235
Material Specification: Q235
生產(chǎn)速度:0-15m
Production speed: 0-15m
切斷方式:液壓切斷
Cut-off mode: hydraulic cut-off
電壓參數(shù):380V/415V,50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
電氣控制:PLC
Electrical control: PLC
驅(qū)動電機:變頻電機驅(qū)動
Driving motor: variable frequency motor drive
鋼帶厚度:0-6mm
Strip thickness: 0-6mm
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濰坊煒樺冷彎機械制造有限公司(簡稱為“煒樺冷彎”)成立于2004年,位于世界著名的風箏之都--山東濰坊,是集設備制造、模具加工、技術(shù)開發(fā)于一體的綜合性機械制造高科技民營企業(yè),已成為金屬結(jié)構(gòu)協(xié)會會員單位。2010年,公司與山東科技職業(yè)學院展開校企合作,委托學校為我公司培養(yǎng)了一大批技術(shù)熟練的產(chǎn)業(yè)工人,同時學校強大的科研隊伍保障了我公司產(chǎn)品的高質(zhì)量水準。2012年在江蘇省蘇州市(常熟)設立辦事處,主要針對南方市場銷售和售后服務。2018年,公司為開拓國外市場,成立山東煒樺智能科技有限公司,2018年同年成立山東臨沂辦事處,主要針對山東南部及蘇北客戶市場銷售和設備售后。2019年成立浙江溫州代理分公司,對長江以南的南方市場針對銷售及售后服務。煒樺冷彎致力于高精度冷彎型鋼及各種非標型材結(jié)構(gòu)研究、設計、生產(chǎn)。是內(nèi)外貿(mào)易一體的高度自動化機械制造型企業(yè)。
我公司專業(yè)提供的高精度沖孔冷彎成型生產(chǎn)線有:超市/倉儲貨架系列成型生產(chǎn)線(層板、背板、立柱、橫梁、支架、P型梁)、防火閥/正壓風閥系列成型生產(chǎn)線(C/U/Z型閥體、葉片、邊條、組裝生產(chǎn)線)、電纜橋架成型生產(chǎn)線(槽式、托盤式、蓋板、梯級、梯級底板)、糧倉系列成型機(波紋板、立柱、CZ型鋼)、高精度窗簾桿成型機、光伏支架成型機、車廂板成型機、汽車防撞梁成型機、門軌道型材成型機、不銹鋼門框成型機、重型門框成型機、電梯導軌成型機、電器柜骨架成型機、C型鋼踏板成型機、陰/陽板成型機、高速公路護欄板成型機、護欄及立柱成型機、高速龍骨機、CZ型鋼成型機、樓層板成型機、縱剪橫切機等。
特點:“煒樺冷彎”提供的冷彎成型生產(chǎn)線為定制化設備,可根據(jù)客戶的不同需求,集成生產(chǎn)所需的眾多工藝,如自動換料機、切割和沖壓系統(tǒng),以及復雜的焊接、鉚接、折彎、搬運和包裝等系統(tǒng)。這些都將為提高生產(chǎn)能力帶來巨大的附加值。其生產(chǎn)的冷彎成型生產(chǎn)線設備:軋制材料的材質(zhì)包括冷軋鋼帶、熱軋鋼帶、酸洗板(鋼帶)、彩鋼板(鋼帶)、鍍鋅鋼帶和不銹鋼帶等;專業(yè)制造能處理0.2mm—12mm厚金屬板材;生產(chǎn)出來的型材尺寸精度高可以控制在0.05毫米以內(nèi),這在國內(nèi)具有行業(yè)成員之一地位。
???產(chǎn)品遠銷東南亞、中東地區(qū)、澳洲、歐洲、南美、非洲等地區(qū)。公司本著“技術(shù)成員之一、質(zhì)量可靠、服務優(yōu)質(zhì)”的宗旨,正在逐步努力成為中國高精度冷彎機組行業(yè)具競爭力的企業(yè)。
產(chǎn)品價格:699.00 元/套 起
發(fā)貨地址:山東濰坊包裝說明:不限
產(chǎn)品數(shù)量:9999.00 套產(chǎn)品規(guī)格:不限
信息編號:118118831公司編號:14582956
濰坊煒樺冷彎機械制造有限公司
王振友先生
認證認證
認證
18053628930
相關(guān)產(chǎn)品:配電箱自動生產(chǎn)設備,消防箱箱體自動生產(chǎn)設備,鋼板倉生產(chǎn)設備
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