YW-800A氣泡點(diǎn)測(cè)定儀

全自動(dòng)過(guò)濾器完整性測(cè)定儀是對(duì)過(guò)濾材質(zhì)及濾器進(jìn)行完整性測(cè)試的專用儀器，它可以進(jìn)行氣泡點(diǎn)、擴(kuò)散流、水侵入和壓力衰減測(cè)試，運(yùn)用這些工業(yè)上可接受的物理測(cè)試，檢測(cè)濾材及濾器的過(guò)濾精度及完整性，這些方法滿足我國(guó)藥典及GMP規(guī)范中對(duì)除菌過(guò)濾器進(jìn)行驗(yàn)證的要求，亦為美國(guó)FDA所推薦。該儀既可以離線測(cè)試又可以在線測(cè)試，既可以判斷濾材精度是否合格又可以檢查濾殼以及密封件是否完好，測(cè)試時(shí)不影響下游的無(wú)菌狀態(tài)，是過(guò)濾器用戶對(duì)濾材或?yàn)V器在使用前后進(jìn)行完整性測(cè)試的最佳選擇。該儀適用于生物、醫(yī)藥、食品、飲料等行業(yè)對(duì)除菌過(guò)濾器的完整性測(cè)試。也是過(guò)濾器制造商進(jìn)行出廠檢驗(yàn)的必要設(shè)備。

氣泡點(diǎn)測(cè)定儀性能參數(shù)：

電源/功率     170-240V AC, 50/60Hz；100W
最大操作壓力  7999 mbar
最低進(jìn)氣壓力  3000 mbar
外型尺寸      240(寬) x320（深）x 260(高)
測(cè)試范圍      測(cè)試壓力：500-6900mbar
測(cè)試精度      靈敏度：± 1.0 mbar ；   氣泡點(diǎn)：±60 mbar ；
操作條件      環(huán)境溫度：0℃ ~ +50℃；相對(duì)濕度：10-80%
測(cè)試耗時(shí)      基本泡點(diǎn)測(cè)試：2 min±2min；  擴(kuò)散流測(cè)試7±2min；水浸入流量測(cè)試7±2min；系統(tǒng)氣密性：3±1min；
打印功能      中文/英文打印，打印測(cè)試條件、測(cè)試結(jié)果、測(cè)試曲線；
歷史記錄功能  32G存儲(chǔ)空間，保存數(shù)據(jù)100萬(wàn)條
顯示屏	尺寸：5.7-7寸；256色；觸摸屏
語(yǔ)言選項(xiàng)      中文/英文

氣泡點(diǎn)測(cè)定儀特點(diǎn)：

1. 功能強(qiáng)大，涵蓋了現(xiàn)有關(guān)于濾器完整性檢測(cè)的所有測(cè)試方法，如基本泡點(diǎn)檢測(cè)，增強(qiáng)泡點(diǎn)檢測(cè)，擴(kuò)散流檢測(cè)，水浸入測(cè)試，壓力衰減測(cè)試以及手動(dòng)泡點(diǎn)測(cè)試；
2. 采用了高清晰，大尺寸的彩色觸摸屏設(shè)計(jì)，可輸入更豐富的測(cè)試信息，并能根據(jù)不同的測(cè)試參數(shù)，自動(dòng)選擇和匹配最能適應(yīng)當(dāng)前濾器的檢測(cè)程序；
3. 采用全新的硬件電路設(shè)計(jì)，使用先進(jìn)的數(shù)字傳感器技術(shù)，使測(cè)試結(jié)果的準(zhǔn)確性和一致性得到了全面的提升。
4. 儀器的中央處理器，采用了全新的工業(yè)級(jí)的雙核設(shè)計(jì)，其高速度和高穩(wěn)定性保證了儀器在使用過(guò)程中的安全，可靠和迅捷，同時(shí)解決了操作系統(tǒng)所帶來(lái)的不穩(wěn)定性和系統(tǒng)脆弱性的問(wèn)題。
5．儀器采用了簡(jiǎn)單方便的的設(shè)計(jì)，既提高了測(cè)試參數(shù)的完整性，又大大簡(jiǎn)化了用戶的操作程序，真正實(shí)現(xiàn)了“一鍵完成"。
6. 詳細(xì)的測(cè)試數(shù)據(jù)和完整的測(cè)試曲線，使用戶可以全面精準(zhǔn)的分析被測(cè)濾器的多種性能指標(biāo)，為用戶提供客觀的分析報(bào)告。
7. 人性化的界面設(shè)計(jì)和友好的提示信息，使儀器的操作簡(jiǎn)單方便，易學(xué)易用。多種輸入方法（中文，英文，數(shù)字及標(biāo)點(diǎn)符號(hào)），使客戶的信息更豐富。
8. 科學(xué)的電子簽名和用戶分級(jí)管理，便于責(zé)任的細(xì)分，防止誤操作。
9. 豐富的數(shù)據(jù)接口，儀器不僅包括標(biāo)配的數(shù)字及模擬接口（RS232/USB），還可以根據(jù)客戶的需要定制多種工業(yè)總線和模擬控制端口。
10. 功能強(qiáng)大的上位機(jī)軟件和可定制的通訊協(xié)議，為用戶實(shí)現(xiàn)自動(dòng)化集中控制管理提供了保證。


氣泡點(diǎn)測(cè)定儀應(yīng)用范圍：

圓片濾膜（Disc membrane）：Φ25mm至Φ300mm的各種濾膜
標(biāo)準(zhǔn)折疊式濾芯 (Standard cartridge)：2.5″至40″，1芯至9芯
囊式濾芯 (Capsule)
小型濾芯 (Mini cartridge)
空氣過(guò)濾器的檢測(cè)   2.5″至40″ 


氣泡點(diǎn)測(cè)定儀與國(guó)內(nèi)其它品牌的儀器相比具有如下特點(diǎn)：
 
1、          自動(dòng)進(jìn)氣控制
完整性測(cè)試儀采用了國(guó)外通用的全自動(dòng)數(shù)字進(jìn)氣控制子系統(tǒng)，拋棄了國(guó)內(nèi)落后的機(jī)械式半自動(dòng)進(jìn)氣方式（即采用手動(dòng)調(diào)節(jié)單向節(jié)流閥的方法，來(lái)改變氣體流速），使測(cè)試儀在不同的氣源壓力和測(cè)試條件下都能穩(wěn)定可靠的工作，特別是當(dāng)客戶采用的氣源壓力波動(dòng)比較大時(shí)，儀器自身所具有自動(dòng)穩(wěn)定和數(shù)字控制技術(shù)，保證了測(cè)試結(jié)果的精度和準(zhǔn)確性。
 
2、          濾器合格，自動(dòng)退出功能
濾膜 / 折疊濾芯作為一種耗材，它有自己的使用壽命，但是合理的使用會(huì)使它們的生命周期大大延長(zhǎng)。出于對(duì)客戶濾膜的保護(hù)和提高生產(chǎn)中的使用效率（即縮短測(cè)試時(shí)間），專門(mén)增加了“測(cè)試合格后，自動(dòng)退出”功能，這也是國(guó)內(nèi)第一家實(shí)現(xiàn)這項(xiàng)功能的儀器。
 
3、          自動(dòng)打印
有些用戶在進(jìn)行完整性檢測(cè)時(shí)，可能還有別的事情要處理，需要離開(kāi)測(cè)試現(xiàn)場(chǎng)，但是他希望在回來(lái)時(shí)，可以拿到打印出來(lái)的測(cè)試結(jié)果。不會(huì)因?yàn)闇y(cè)試結(jié)束后，其它不可預(yù)知的原因，而造成測(cè)試結(jié)果的丟失。 測(cè)試儀在用戶啟動(dòng)了自動(dòng)打印選項(xiàng)后，就可以實(shí)現(xiàn)測(cè)試結(jié)束后自動(dòng)打印測(cè)試結(jié)果的功能，這也是國(guó)內(nèi)首家實(shí)現(xiàn)這種功能的儀器。
 
4、          用戶分級(jí)控制
完整測(cè)試儀作為一種精密檢測(cè)儀器，其中有很多參數(shù)需要設(shè)置，這些參數(shù)的改變有可能會(huì)影響測(cè)試結(jié)果的準(zhǔn)確性和可靠性。 同時(shí)為了滿足 GMP 的管理要求，普通操作人員和管理人員應(yīng)該有各自不同的操作權(quán)限。  系列的所有版本都有用戶分級(jí)管理功能，而 I V4.0 做了更人性化的處理，使用戶可以根據(jù)使用情況更改儀器的登錄密碼，這也是國(guó)內(nèi)首家實(shí)現(xiàn)這種功能的儀器。
 
5、          數(shù)據(jù)存儲(chǔ)量更大
 完整性測(cè)試儀是目前國(guó)內(nèi)測(cè)試結(jié)果存儲(chǔ)量最大的，它的標(biāo)準(zhǔn)配置是 500 組（包括測(cè)試條件，測(cè)試結(jié)果和測(cè)試曲線）歷史記錄，我們還可以根據(jù)客戶要求定制更大容量的存儲(chǔ)空間。并且當(dāng)儀器與 PC 機(jī)相連接時(shí)，可以實(shí)現(xiàn)歷史記錄的無(wú)限制存儲(chǔ)。
 
6、          測(cè)試范圍廣
完整性測(cè)試儀的測(cè)量范圍非常廣泛，從平板過(guò)濾器到多芯的桶式過(guò)濾器，從囊式過(guò)濾器到呼吸器都能進(jìn)行測(cè)試。而且儀器本身所具有的高分辨率信號(hào)分析處理模塊，保證了在測(cè)量大過(guò)濾面積濾器的完整性時(shí)，能把誤差減少到最小。與同類某些品牌在第三方做對(duì)比測(cè)試時(shí)， 測(cè)試儀器在重復(fù)測(cè)量 5 芯 20 寸、 PES 濾芯的完整性時(shí)，其測(cè)試速度和測(cè)試結(jié)果的一致性，遠(yuǎn)遠(yuǎn)優(yōu)于對(duì)方儀器。
 
7、          帶有與上位機(jī)通信的數(shù)據(jù)接口
 是國(guó)內(nèi)目前唯一家能實(shí)現(xiàn)遠(yuǎn)程操作，集中控制管理的完整性測(cè)試儀。儀器本身自帶的通訊接口和隨機(jī)附送的上位機(jī)軟件，使管理人員可以在控制室內(nèi)通過(guò)裝在電腦中的應(yīng)用軟件完成過(guò)濾器的完整性檢測(cè)。而且還能夠把儀器中所有歷史數(shù)據(jù)復(fù)制到電腦中，這樣就實(shí)現(xiàn)了歷史記錄的無(wú)限制保存。
 
8、          測(cè)試更方便，人機(jī)界面更友好
在人機(jī)界面方面做了大量工作，首先每個(gè)工作界面的下邊都有醒目的操作提示，用戶可根據(jù)提示內(nèi)容完成所有操作項(xiàng)目。其次，儀器設(shè)計(jì)了“最后測(cè)試條件自動(dòng)保存”功能，這樣，如果用戶每次測(cè)試的都是相同規(guī)格的濾器，就可以使用“一鍵到底”（即在選擇某一項(xiàng)測(cè)試功能后，一直按下儀器面板上的確定鍵，儀器就能按照上次測(cè)試時(shí)輸入的參數(shù)進(jìn)行檢測(cè)）實(shí)現(xiàn)過(guò)濾器完整性測(cè)試，大大簡(jiǎn)化了工作人員的操作程序。
9 、   是國(guó)內(nèi)最早實(shí)現(xiàn)擴(kuò)散流和水侵入測(cè)試功能的儀器，而且水浸入測(cè)試功能已經(jīng)非常成熟了，其測(cè)試結(jié)果具有很高的可靠性。
 
10 、   安全性
安全生產(chǎn)是所有企業(yè)最重要的一項(xiàng)指標(biāo)，儀器設(shè)備的安全運(yùn)行又是安全生產(chǎn)的基礎(chǔ)， 從設(shè)計(jì)之初，就把儀器的安全性做為基礎(chǔ)性能來(lái)考慮，無(wú)論是在加壓測(cè)試過(guò)程中還是在待機(jī)狀態(tài)下都做了安全性處理。例如：儀器在加電后進(jìn)待機(jī)狀態(tài)，其實(shí)一直在做系統(tǒng)的安全自檢，當(dāng)發(fā)現(xiàn)儀器內(nèi)部的壓力大于安全壓力時(shí)，它就會(huì)自動(dòng)開(kāi)啟放氣功能，防止工作人員帶壓操作過(guò)濾器，消除安全隱患。

Automatic filter integrity tester is integrity test was carried out on the filter material and filter the special instrument, it can carry out bubble point, the diffusion flow, water intrusion and the pressure attenuation test, using these industrial acceptable physical test, on the detection of filter material and filter filtration precision and completeness, these methods meet in pharmacopoeia of our country and the requirements of GMP requirement for validated aseptic filter is recommended by the FDA. The instrument can either offline test and online testing, is qualified to judge whether the accuracy of the filter material and can check the filter shell and packings are in good condition, when the test will not affect the downstream of the aseptic condition, is the user to filter material filter or filter integrity tests before and after the use of the best choice. The instrument is suitable for biological, pharmaceutical, food, beverage and other industries to the integrity of the aseptic filter test. Is the necessary equipment to do inspection for filter manufacturers.
The performance parameters:
Power/power 170-240 v AC, 50/60 hz. 100 w.
The maximum operating pressure 7999 mbar
The minimum inlet pressure 3000 mbar
Installation dimensions 240 x320 (wide) (deep) x 260 (high)
Mbar test pressure range: 500-500
Testing precision sensitivity: + / - 1.0 mbar; Bubble point: plus or minus 60 mbar;
Operating conditions of ambient temperature: 0 ℃ to + 50 ℃; Relative humidity: 10-80%
Basic bubble point test: test takes 2 min plus or minus 2 min; Diffusion flow test 7 plus or minus 2 min; Water immersion flow test 7 plus or minus 2 min; The system tightness: 3 + 1 min;
Print function in English/Chinese printing, print test conditions, test results, test curve;
History function 32 gb storage space, save the data of 1 million
Screen size: 5.7 to 7 inches; 256 color; Touch screen
Language option in English/Chinese
Features:
1. Powerful, covers all of the filter integrity test existing test methods, such as basic bubble point tests, enhance the bubble point tests, diffusion flow testing, water immersion test, the pressure decay test and manual bubble point tests;
2. The high-definition, large size color touch screen design, more abundant test information can be input, and can according to different test parameters, automatic selection and matching the most able to adapt to the current filter test procedure;
3. Adopt new hardware circuit design, use of advanced digital sensor technology, gives the accuracy of test results and consistency comprehensive ascension.
4. The instrument of the central processor, the new industrial dual-core design, its high speed and high stability to ensure the safety of equipment in use process, reliable and fast, at the same time solve the instability brought by the operating system and system vulnerability.
5. The design of the instrument adopts the simple and convenient, can not only improve the integrity of the test parameters, and greatly simplifies the user's program, a key to truly achieve the "completed".
6. Detailed test data and complete test curve, the user can fully accurate analysis of the measured a variety of performance index of filter, to provide users with objective analysis report.
7. Humanized interface design and friendly, make instrument, simple and convenient operation, easy to learn and easy to use. A variety of input methods (Chinese, English, Numbers and punctuation), make customer information more abundant.
8. Scientific classification of electronic signature and users management, facilitate the responsibility of subdivision, prevent wrong operation.
9. Rich data interface, the instrument not only includes the standard of digital and analog interface (RS232 / USB), can also according to customer's need to customize a variety of industrial bus and the simulation control port.
10. Powerful PC software and can be customized communication protocol, guarantee for the users to realize automation of centralized control management.
Scope of application:
Wafer membrane filter (Disc be) : 25 mm to 300 mm Φ Φ various membrane filter
Standard folding filter (Standard cartridge) : 2.5 to 40 "and" core core 1 to 9
Capsule type filter (Capsule),
Small filter (Mini cartridge)
Air filter to 40 test 2.5 ""
Integrity tester is compared with other brands of instrument in our country has the following features:
1, automatic admission control
Integrity tester adopt foreign general automatic digital intake control subsystem, abandoned the domestic backward mechanical semi-automatic air inlet (namely adopt the method of manual regulation one-way throttle valve, to change the gas velocity), the tester under different air pressure and test conditions can be stable and reliable work, especially when the customer USES air pressure fluctuation is bigger, the instrument itself has automatic stabilization and digital control technology, to ensure the precision and accuracy of test results.
2, filter unqualified, automatic exit function
Membrane filter/folded filter, as a kind of material, it has its own life, but the reasonable usage will make greatly extend their life cycle. For the protection of the membrane filter to the customer and improve the production efficiency of the use of (i.e., shorten the test time), specifically to increase the function of "exit" automatic after testing qualified, this also is the domestic first to realize the function of the instrument.
3, automatic printing
Some users in the detection of integrity, there may be other things to deal with, need to leave the testing site, but when he wants to come back, you can get printed test results. Not because the end of the test, other unpredictable reason, and cause the loss of the test results. Tester after the user starts the automatic print options, can realize the function of automatic printing test results after the test, and this is the first domestic realizing the function of the instrument.
4, user hierarchical control
Complete test instrument as a kind of precision testing instrument, many of them need to set parameters, these parameters change may influence the veracity and reliability of test results. At the same time in order to meet the management requirements of GMP, normal operation and management personnel should have different operating authority. Series with every version of the user classification management functions, and I did more humanized processing V4.0, allows a user to change the login password instrument according to the using situation, this is the first domestic implement the function of the instrument.
5, and data storage
Integrity tester is the present domestic testing results of the largest storage capacity, it is the standard configuration of 500 sets (including test conditions, test results and test curve) history, we can also customize according to customer requirements more large capacity of storage space. And when the instrument is connected to the PC, can achieve unlimited storage for record.
6, wide range of test
Integrity tester measuring range is very wide, from flat to multiple filter core barrel type filter, filter from sac to respirator can be tested. And the instrument has high resolution of the signal analysis processing module, to ensure the measuring, large filtering area of the integrity of the filter can reduce the error to a minimum. Compared with similar certain brand in the third party to do the test, the test equipment in the five core 20-inch, repeated measurement the integrity of the PES filter, the test speed and the consistency of the test results is much better than the other instruments.
7, communication with the upper machine data interface
Is currently the only domestic can realize remote operation, centralized control the integrity of the tester. Instrument itself bring communication interface and attached with PC software, make managers can application in the control room through in a computer software to complete the integrity of the filter test. But also can put the instrument in all historical data is copied to the computer, thus realize the unlimited save for record.
8, test more convenient, more friendly man-machine interface
Have done a lot of work in human-machine interface, each work first interface below are bold, prompt operation, the user can according to the prompt to complete the operation project content. Second, instrument design the function of "final test condition automatically save", in this way, if the user of each test is the same specifications of the filter, you can use the "keys" (namely in the choice after one test function, always press the identified key on the instrument panel, instrument can be carried out in accordance with the input during the last test parameters detection) implement the filter integrity testing, greatly simplifying the operation procedures of the staff.
9, is the earliest realize diffusion flow and water invasion test function of the instrument, and the water immersion test function has been very mature, the test result has the very high reliability.
10, security,
Production safety is one of the most important indexes of all enterprise equipment safe operation is the foundation of safety production, from the beginning of the design, the instrument performance security as a basis, both in the process of pressure testing and in standby mode all did security processing. Instrument, for example, the charging last in the standby mode, the safety of the system has been actually do self-checking, when your instrument internal pressure is greater than the security, it will automatically open the can qigong, prevent staff with pressurized filter operation, eliminate safety hidden trouble.

北京中優(yōu)科技有限公司是一家是集研發(fā)、生產(chǎn)、銷售于一體高新科技企業(yè)，為生物制藥工程提供工藝設(shè)計(jì)、設(shè)備制造、檢測(cè)驗(yàn)證系統(tǒng)解決方案；為生物、疾控領(lǐng)域提供專業(yè)化服務(wù)；為科研、醫(yī)藥、環(huán)保、電子、領(lǐng)域等提供精密的檢測(cè)分析儀器。
北京中優(yōu)科技有限公司成立于2014年12月，公司在發(fā)展過(guò)程中，積極采用先進(jìn)的設(shè)計(jì)理念，運(yùn)用企業(yè)獨(dú)有的設(shè)計(jì)開(kāi)發(fā)能力，并成功申請(qǐng)國(guó)家專利ISO9001國(guó)際質(zhì)量體系認(rèn)證。我公司主要為實(shí)驗(yàn)單位，制藥企業(yè)，生物化工，環(huán)保、等領(lǐng)域提供試驗(yàn)監(jiān)測(cè)設(shè)備。
北京中優(yōu)科技有限公致力于打造國(guó)內(nèi)最穩(wěn)定的生物監(jiān)測(cè)儀器，中優(yōu)公司擁有有自己的軟件開(kāi)發(fā)、硬件設(shè)計(jì)團(tuán)隊(duì)，具有較強(qiáng)的的自主研發(fā)及創(chuàng)新的能力，檢測(cè)設(shè)備等質(zhì)量已領(lǐng)先國(guó)際進(jìn)水平，公司在各界的支持下，有了穩(wěn)步的發(fā)展，并按照質(zhì)量體系要求，“不斷探索、大膽創(chuàng)新、銳意改革、努力創(chuàng)造”是企業(yè)崇尚的宗旨。
本公司保持以發(fā)展與中國(guó)在線生物產(chǎn)業(yè)相適應(yīng)的應(yīng)用技術(shù)為主線，通過(guò)與產(chǎn)業(yè)界協(xié)調(diào)發(fā)展的方式提高本公司的競(jìng)爭(zhēng)實(shí)力和技術(shù)含量。